July 1, 2020- Polyfoam Corporation is now part of the Foam Fabricators Inc. group, a molder that has been supplying the US and Mexico since 1957. With a total of sixteen facilities and expanded capabilities Polyfoam will be able to significantly expand its geographical reach and product lines. The company will operate under Polyfoam LLC and will continue to offer the exceptional products and service it has for over forty years. Contact Us with any questions or inquiries.

For over 40 years Polyfoam LLC has proudly engineered and manufactured molded plastics in the United States. Today we have a large product offering of injected molded plastics and foam molded plastics such as Expanded Polypropylene (EPP), Expanded Polyethylene (EPE), and other engineered foams. We provide both custom designed and stock products along with design, rapid prototyping and testing services.


engineered foams polyfoam
Engineered Foams
Injection molding polyfoam
Injection Molding


Engineering Design Prototyping
Engineering Design - Prototyping
ISTA Testing
ISTA Testing - Thermal, Stress
Kitting Finishing
Kitting - Finishing


We offer a wide array of products and services. Our team partners with our customers to find the optimal solutions to their needs. Whether it be a new item designed from a sketch, and existing design, or a stock item we carry in-house.

Thermal packing solutions

Thermal Packaging
(custom & stock)

Cushion Packaging

Cushion Packaging
(custom & stock)

food service product design
Construction Product design and engineering
Consumer Products Design and Engineering
Consumer Products

Case Studies

Polyfoam's engineering team can help turn your great idea into a high-demand product. Here are just a few examples of how we have done this in the past.

Grocery Delivery Shipping and packaging
Bringing a Fresh Idea to Market
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Foodservice Dishes
Developing a Superior Line for Foodservice
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Summer Wine Shipping and Packaging
Extending the Wine Delivery Season
Learn More

Ready to turn your idea into a high-demand product?

Let's Talk