Foam Molding

Expanded Polystyrene (EPS) foam is an extremely versatile material that is well suited to numerous applications. EPS is lightweight yet strong, and has a high insulating value; it maintains tight tolerances and can be molded in intricate and unusual shapes and surfaces – all making it perfect for packaging, components, and building and specialty products.

Polyfoam has been engineering and manufacturing EPS and other foam products since 1974, and brings a wealth of knowledge to design, tooling and production. Throughout the years, we have developed cost-effective products that help customers meet their needs. In addition to providing custom solutions, we have our own line of stock items that solve packaging problems off the shelf.

Protective Foam Packaging

Protective Packaging

Protective Packaging Designed to Accommodate Multiple Components

Molded foam packaging provides superior protection and is an extremely economical choice for packaging everything from delicate, lightweight electronics to large, heavy appliances. With over forty years of experience designing cushion packaging, Polyfoam’s engineering team delivers the most cost-effective solution – either with a custom product or one of our ready-to-use stock packaging items.

 

Insulated Containers

Insulated Containers

THERMALOK Container with Specialty Insert

Pharmaceuticals, flowers, and specialty foods such as chocolates and meats – this is just a sampling of the many temperature sensitive products we engineer solutions for. When items require a controlled environment, we can create a customized insulated container or recommend a solution from our extensive line of stock items.

Check out our line of THERMALOK® Coolers, Insulated Containers or Mailer Boxes to find a container to suit your needs, or contact us for assistance.

Components

Internal Component to Replace Wood

Internal Component to Replace Wood

The flexibility of design and high strength of molded foam make it perfect for replacing other, heavier materials as components in products such as home appliances, stereo speakers, scientific equipment and safety equipment. EPS has proven to be a lightweight alternative to sheet metal, plastics and wood. With its insulating properties, foam also reduces noise, a key feature in items such as home appliances.

 

Construction

Insulating Concrete Form (ICF)

Insulating Concrete Form (ICF)

With its incredible insulating value, EPS helps provide a quiet, comfortable, energy-efficient environment, and is quickly becoming a widespread material of choice in the construction industry. Insulating Concrete Forms (ICFs) replace solid concrete and/or wood foundations and frames as a long-lasting energy efficient alternative. Attic stair and wall insulation are also common uses.

Specialty Items

Specialty Display with EPS Foam Molded as Snow

Specialty Display with EPS Foam Molded as Snow

Foam offers incredible flexibility in design, so almost any shape or surface can be produced. Various coatings and materials can also easily be adhered to molded EPS to create all kinds of different affects or replicas of other items. This is perfect for the display and building industry, which often requires unique shapes and/or textures.

 

 

 

 

 

Miscellaneous Stock Items

Miscellaneous Stock ItemsPolyfoam keeps an extensive array of items in stock for immediate packaging, handling and shipping requirements. From corner pads to bottle packs, perishable shippers to our THERMALOK® brand of insulated containers, we can satisfy a huge range of business needs with quick turn-around.